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Services Machining etc.

Cinci 4th axis triangular bolt
Our capabilities to combine the large swing lathes and the large HMC's give us an advantage of options when machining our customers' work-pieces.

Contact us by:
Phone: 605 532-4121
Fax 605 532-1332
Email: pfour@itctel.com


Machining:
We have machined parts up to 3000#. We utilize the variety of equipment to expedite machining, increase part quality, and reduce costs for our customers. We manufacture parts out of many materials including: cast-iron, steel, copper, brass, aluminum, plastic, wood, etc.
 
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Horizontal Machining:
Gear Housing # 43056
We have done parts up to 3000#. Our HMC's are multi-pallet machines that can rotate the work-piece so we can work on all sides in one setup to increase productivity and accuracy.


HMC's are our specialty. Our HMC's are multi-pallet machines that can rotate the work-piece so we can work on all sides in one setup to increase productivity and accuracy.

    Key Benefits:
  • Greater accuracy
  • More productivity
  • More setups possible on each machine
  • More rigidity for heavier cuts

Capabilities:
We machine several gear cases and other large castings and weld-ments along with smaller simpler work-pieces. We have done parts up to 12 feet long.
  • Large Toyoda HMC
  • Six pallet carousel
  • 40 HP spindle motor
  • 64 tool magazine
  • Cat 50 tooling for rigidity
  • Toyoda HMC 50
  • Dual Pallet
  • 40 tool magazine
  • Cat 50 tooling for rigidity
  • Mazak HMC
  • Dual Pallet
  • 40 taper spindle
Gear Housing 443

Gear Housing 443

 
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Vertical Lathe:
Vertical lathes are ideal for large heavy work-pieces that require high metal removal or need the large swing.
Spool # 43059 on VTL

90,000# winch cable spool

Key Benefits:
  • Large swing
  • Rigid machine
  • Plenty of horse power
  • Dual heads with quick change turrets.
Capabilities:

We can swing a 42" diameter 30" long. With dual work-heads, and plenty of horse-power, two cutters can be machining at one time.

  • Large swing
  • Swing a 42" diameter
  • Horse-power
  • 40 horse drive motor
  • Dual heads
  • Each cutter head has a quick change turret

 
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CNC Turning Centers:
Our CNC turning centers are various sizes.
- up to 32 inches in diameter
- between centers.

Worm Gear Small
Worm Gear for Irrigation system

Key Benefits:
  • Short lead-times
  • Accurate work
  • Competitive pricing
Capabilities:
  • - up to 32 inches in diameter
  • - between centers.
Large Wasino
  • Swing up to 32 inch diameter
  • Dual gear head for additional horse power
  • 12 tool turret
  • Tail-stock for shaft work
Small Wasino
  • Swing up to 22 inch diameter
  • Dual gear head for additional horse power
  • 12 tool turret
  • Tail-stock for shaft work
Victor
  • 8 inch chuck machine
  • good for smaller work

 
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Vertical Machining Centers:
Vertical machining centers are good for the simple one-sided proKey Benefits

Double Threaded Aluminum

             Double Threaded Aluminum

VMC's Good for:
- simple work-pieces
- one sided work

High RPM
High RPM for the:
  • smaller parts
  • softer materials
  • plastic
  • aluminum
High Speed
Fast rapids for reduced cycle-times

We manufacture prototypes and work with design engineers to make the work-pieces cheaper to machine.jects.

 
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Prototype Manufacturing:
We manufacture prototypes and work with design engineers to make the work-pieces cheaper to machine.
Medical parts

       Medical Parts prototype

We do additional services at customers request: broaching key-seats, cutting gear-teeth, etc.

 
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Misc machining:
We do provide additional machining services to help our customers:
  • Custom size Stepped shaft keys

  • Broaching
    • Key-seats
  • Gear tooth cutting
  • Other

 
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Local services available:
We work with local companies, that specialize in other manufacturing processes, to save our customers time and money.
 
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Mechanical Design:
We have contract design engineers to help our customers with their design ideas if needed.
 
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Casting ( Foundry work ):
We have a local foundry that can cast parts for customers locally to save money in transportation costs.

www.dakotafoundry.com


There is a local die-cast company that we do machining for.

 
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Welding:
There are local welding shops to contract any production welding jobs to.
 
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Sheet metal work:
There are multiple shops in the area to help with sheet metal work.
  • Brake & shear work
  • CNC cutting
    • Plasma
    • Laser
    • Torch
    • Water-jet
  • Metal Finishing
    • Painting
      • Standard
      • Powder-coat
    • Plating
      • Zinc
      • Anodizing
      • other

 
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Transportation Services:
www.dcotrucking.com

A link is available on our:
Pfour Internet Links

 
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Painting, plating, & finishing:
There are local companies that do: Plating: zinc, anodizing, etc. Painting: powder-coat painting, traditional painting
 
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Assembly & packaging:
There are local companies that do assembly and packaging.
 
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